Torotrak technology supports Volvo-led flywheel hybrid project

High-efficiency variable transmission offers cost-effective solution for hybrids

Leyland, UK, 31 May 2011, Torotrak plc (LSE: TRK), the global innovator in gearless traction drive technology for vehicle CO2 reduction, confirms that its continuously variable transmission (CVT) technology forms part of the Volvo Car Corporation’s evaluation of flywheel technology as announced by them on 26 May 2011.

Volvo’s project, part-funded by the Swedish Energy Agency, will bring together Torotrak’s variable drive technology and Flybrid Systems (UK) flywheel technology, working with SKF of Sweden and Volvo Powertrain. In addition to the mechanical hybrid projects that Torotrak is already working on as announced on 25 May 2011, this will provide another powerful opportunity to demonstrate the contribution that mechanical hybrids can make to reduce emissions and improve fuel economy, considerably more cost effectively than electrical hybrid solutions.

Torotrak chief executive Dick Elsy said: “We sense real momentum in the rapidly growing markets for efficiency-enhancing devices to reduce CO2 emissions. The industry needs cost-effective hybrid solutions and using a Torotrak variable drive transmission in conjunction with a mechanical flywheel has demonstrated the capability for double-digit improvements in fuel economy.”

In a statement issued by Volvo Car Corporation (VCC) Derek Crabb, Vice President VCC Powertrain Engineering, said: “If the tests and technical development go as planned, we expect cars with flywheel technology to reach the showrooms within a few years. Flywheel technology is relatively cheap. It can be used in a much larger volume of our cars than top-of-the-line technology such as the plug-in hybrid. This means that it has potential to play a major role in our CO2-cutting ‘DRIVe Towards Zero’ strategy.”

Torotrak’s compact CVT, part of its portfolio of proven traction drive technologies, has emerged as an effective transmission solution in flywheel-based mechanical hybrid systems.  Compared to conventional electric hybrid systems, mechanical flywheel hybrids reduce the number of inefficient conversions during the recovery and re-use of braking energy. Instead of converting kinetic energy into electricity to be stored in an expensive battery pack, energy is stored in a high-speed flywheel with power transfer controlled by a compact CVT.

Mechanical hybrids can also be used to boost the low-end torque of downsized engines and can provide immediate torque for vehicles with stop-start strategies.

About Torotrak

Torotrak is the global innovator in gearless traction drive technology which increases efficiency and reduces CO2 emissions in vehicles. The company’s variable-drive technology is also being developed for superchargers, engine auxiliary applications and enables energy to be recovered efficiently through flywheels, substantially improving fuel economy.

Torotrak is taking gearless traction drive technology from the test track to the road, putting its proven innovations into mass-production. The company has shown how its transmission technology can reduce CO2 emissions, conserve energy, save costs and significantly boost efficiency.

The company’s engineers deliver world-class technology to its customers that include major vehicle manufacturers and tier-one suppliers. Development has led to customers working on production-ready designs for mass production. The company is fully listed on the London Stock Exchange (LSE: TRK).